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Thermal Monitoring for Safety-Critical Operations

Continuous thermal intelligence that protects people, assets, and uptime

 

99
%
Periodic inspections leave assets unmonitored over 99% of the time
3
+
Emergency repairs cost 3–5 more than planned maintenance
40
%

40% of manufacturers have no real-time visibility into equipment health

 

Protect Your Critical Assets with 24/7 Thermal Intelligence

Every hour of unplanned downtime costs your operation. Electrical failures are unpredictable, dangerous, and expensive.

From reactive periodic inspections to proactive 24/7 monitoring that predicts failures before they happen. Manual thermal inspections provide isolated snapshots. Faults that develop rapidly or intermittently often go undetected, while technicians are required to work near live electrical equipment.

Our Thermal Monitoring solution introduces always-on thermal sensing that operates quietly in the background:

  • 24/7 automated thermal monitoring
  • Early detection of overheating, loose connections, and load imbalance
  • Instant alerts without human intervention
  • No routine inspections required

This transforms safety from a scheduled activity into predictive maintenance. 

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Where safety matters most

Our thermal monitoring solution is trusted across industries where failure carries serious safety and financial consequences.

 
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    Data centers and IT infrastructure
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    Manufacturing and heavy industry
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    Energy, oil, and gas facilities
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    Logistics, cold chain, and warehousing
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    Hospitals and public infrastructure
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    Airports

Thermal monitoring for industrial environments

This is not a traditional thermal camera repurposed for permanent use. It is a purpose-built thermal intelligence platform designed for scale, reliability, and safety.
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Measurable safety and operational impact

  • Plug-and-play deployment. Sensors install in minutes without specialist training or shutdowns.
  • Embedded edge intelligence. Anomaly detection runs directly on the sensor for immediate alerts and resilience.
  • Privacy-safe by design. Low-resolution thermal imaging detects heat patterns without capturing identifiable details, enabling deployment in sensitive and occupied areas.
  • Enterprise-ready integration. Open APIs and SDKs integrate seamlessly with maintenance systems, building management platforms, and operational dashboards.

For engineering and maintenance teams

• Early warning of developing faults
• Fewer emergency interventions
• Safer maintenance planning
• Reduced inspection burden

For safety and operations leaders

• Lower exposure to hazardous work
• Fewer fire and electrical incidents
• Stronger compliance posture
• Improved operational resilience

For commercial and executive teams

• Reduced outage risk
• Predictable maintenance costs
• Clear ROI tied to prevented failures
• Scalable across sites and regions

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One prevented failure pays for the entire system.

Download our Brochure and learn more about Key Features & Advantages of our Thermal Monitoring solution.

Continuous monitoring vs traditional approaches

Our ESG Reporting Tool turns complex data into actionable insights, combining operational efficiency,
regulatory compliance, and human-centered impact, all in one platform.
Periodic Inspection

 

Continuous Thermal Monitoring

 

Coverage A few days per year 365 days per year
Failure detection After escalation 2–4 weeks before failure
Personnel exposure High Eliminated
Detection rate Baseline Up to 70% more failures detected
Deployment effort Complex, specialist-led Minutes, plug-and-play
Cost per asset High Low, scalable
Data availability Static reports Real-time insights

Validate the impact. Scale with confidence.

Take the next step toward safer operations. Thermal monitoring is no longer just a maintenance tool. It is a core safety capability that protects people, assets, and operations continuously.

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How deployment typically works

  • Identify safety-critical assets and high-risk points
  • Install sensors at electrical cabinets, motors, MCCs, transformers, or HVAC units and more
  • Configure alerts aligned with safety thresholds
  • Integrate data into existing maintenance workflows
  • Use data trends to plan safer, controlled interventions
  • Prevent outage and detect abnormalities

Frequently Ask Questions

Frequently asked question on thermal monitoring for industrial assets.
 
How is this different from thermal cameras?

Traditional thermal cameras are designed for manual inspections. This solution is built for permanent installation, continuous monitoring, automated analysis, and enterprise-scale deployment.

Is low-resolution imaging accurate enough?

Yes. The system is optimised to detect thermal anomalies and trends rather than visual detail. This improves signal reliability while avoiding privacy concerns.

Does it require cloud connectivity?

No. Embedded edge analytics enable real-time detection and alerting without reliance on continuous cloud connectivity

How quickly can value be demonstrated?

Most organisations validate value within weeks. Many achieve full ROI after preventing a single major failure.

Can it integrate with our existing systems?

Yes. The thermal sensor integrates with MODBUS, and we have MQTT and standard APIs available.

What makes this platform different?

Unlike static reporting tools, our platform turns ESG data into actionable insights. It not only ensures compliance but helps you understand where to improve — from reducing energy use to strengthening social impact and governance transparency.

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Let's get in touch! 

We’d love to hear from you and explore how our innovative strategies can help move your organization forward.